650,000+
Sq. ft. of manufacturing space
Accelerating MedTech
Capabilities That Move MedTech
Connected capabilities. Fewer handoffs. Faster paths to launch.
From Need to Launch
Capabilities Built Around Your Program
Every MedTech program starts in a different place. Some need design support. Others need prototype iteration, manufacturing transfer, special processes, regulatory readiness, or scale-up support. EXALTA brings those capabilities together around the program, helping teams move forward with greater continuity from one stage to the next.
Core Capabilities Across the EXALTA Network
Explore the manufacturing, finishing, inspection, clean room, and program-readiness capabilities EXALTA brings together to support MedTech programs from prototype through production scale-up.
CNC Milling
CNC milling capabilities ranging from 3-axis production machining to multi-axis milling for precision implants, instruments, trays, and surgical components.
3-Axis Milling Multi-Axis Milling CNC Machining
Swiss Turning
High-precision turning for small, complex components with tight tolerances.
Swiss Machining CNC Turning
EDM, Wire & Sinker
Wire and sinker EDM capabilities for intricate geometries, hard materials, fine features, and precision surgical components that require high accuracy.
Wire-EDM Sinker-EDM
Tube Laser Cutting
Precision laser-cut tubing for flexible surgical shafts. Sharp-angle bending and non-wobble arcs for intramedullary reamers, drills, taps, and shaver blades.
Laser Cutting Tube Forming Bend Testing
Cutting Tool Grinding
Precision grinding of surgical cutting tools including drills, taps, and reamers to create flutes, cutting edges, and functional geometries.
Gun Drilling Grinding Tool Sharpening
Precision Grinding (ID/OD & Surface)
Precision grinding of surgical components to achieve tight tolerances, concentricity, and surface finish requirements.
ID Grinding OD Grinding Surface Grinding
Silicone Overmolding
High-tech ergonomic silicone handles engineered for comfort, precision, and customization. Advanced overmolding for surgical instruments.
Overmolding Silicone Processing Ergonomic Design
Flat-Sheet Laser Cutting
Precision laser cutting of plastic or metal tray components to create profiles, slots, openings, and retention features used in surgical trays and medical packaging.
Flat-Sheet Laser Cutting Tray Profile Cutting
Tray Punching & Forming
Specialized punch press capability for cutting, forming, and perforating metallic or plastic surgical trays with high repeatability and precision.
Tray Punching Perforating Forming
Special Processes & Finishing
Vertically integrated post-processing including titanium Type II and III anodizing, laser marking with 2D datamatrix, and surface treatments.
Anodizing Laser Marking Passivation
Inspection & Quality Control
CMM, vision inspection, gauging, and quality-control processes supporting repeatability, traceability, and production readiness for precision MedTech components and assemblies.
CMM VIsion Gauge R&R
Clean Room & Packaging
Cleaning and packaging of medical components in ISO Class 7 and 8 cleanroom environments to support contamination control and downstream validation.
ISO Class 7 Packaging Labeling
Manufacturing Scale
Global Reach. Program-Level Support.
A connected manufacturing network supporting precision components, surgical systems, and production scale-up across MedTech programs.
10
facilities across 3 continents
1500+
Manufacturing, Engineering, and Quality team members
55+
R&D engineers
ISO 13485
Certified Quality Systems
Ready to See What We Can Build Together?
Share what you are building, transferring, or scaling. EXALTA can help identify the manufacturing processes, finishing steps, inspection approach, and production pathway that fit your program requirements.